CABLE ASSEMBLY GEORGIA
ELECTRICAL/ELECTRONIC Assembly
ISO 9001:2008
IPC/WHMA-A-620 Wire Harness Fabrication
MIL-I-45208A Qualified
Veteran Owned
Whether your need is for custom cable assemblies, wire harnesses, control panels, or test equipment, Orb Design Manufacturing is structured to meet your individual requirements. We strive to provide a product that exceeds your expectations. Our business exists because of satisfied customers.
Custom Cable Assemblies
Cable assemblies for all applications, large or small quantities, mil-spec and commercial
Control Panels
Electrical and industrial control panels fabricated to your specifications including turnkey parts procurement, wiring, and testing
Wire Harnesses
Harnesses for aircraft, ground vehicles, heavy machinery, rail, and industrial equipment
Test Equipment
Electrical/electronic test equipment fabrication for aircraft, ground vehicle, and general industrial applications
System Integration
System integration per your specifications including material procurement, packaging, wiring, and testing
To insure our products consistently meet our customer's requirements, Orb continually performs internal audits to assure compliance with our ISO 9001:2008 guidelines.
Mechanical Assembly
Orb's expertise is not limited to electrical assembly. Our experience in mechanical assembly allows us to provide a complete package for our customers. With a full time machinist, mill, and water jet cutter, we are able to offer mechanical assembly to compliment our electrical assembly services.
Mechanical Component Assembly
Assembly with or without the integration of electrical assemblies including piece-parts, structures and enclosures, light machining, sheet metal fabrication, and plastics bending
Electronic Equipment Packaging
Packaging for system operation, storage, or mobility and field use
Gas and Fluid Hose Assembly
Rigid and Non-Rigid Tubing Fabrications
Lower your staffing and equipment costs by allowing Orb to come on board as an extension of your team. Turn relevant aspects of your project over to us with the assurance they will be managed with optimum professionalism.
Turnkey Service
Turnkey is our mainstay. In most cases Orb can fabricate your product faster and for less expense than your in-house production personnel. We can equal or better your in-house quality because our standards are set to stringent military specifications for both defense and commercial projects.
We are fully prepared to handle all aspects of your manufacturing needs including:
Material procurement Receiving inspection and kitting Sub-contracting of special services Manufacturing Testing Packaging Shipping
Orb knows flexibility is important. Our streamlined procedures and agile structure allow for accelerated production. Expedited delivery can be accommodated should the unexpected occur with your project.
Additional Capabilities
Orb Design Manufacturing continues to add more in-house resources as the need arises. Currently, we offer the following:
Precision laser engraving
Metals, plastics, wood, and other materials
Laser wire marking
Wire insulation materials
Water Jet Cutting
Materials from plastics and foam to aluminum and stainless steel
Plastics Forming
Bending, cutting, and gluing of all plastics
Metal Machining
Light machining of most metals
Rotary Engraving
Plastics and aluminum alloys
EQUIPMENT LIST:
· Cirrus 1100H Harness Tester
· Cirrus 1100R Harness Tester
· Cirrus Easy Wire Base Harness Tester
· Komax Cosmic 927R Benchtop Rotary Wire Stripper Qty 3
· Komax Cosmic 30M Benchtop Wire Stripper
· Schleuniger 9300 Ecostrip Measure, Cut, Strip Machine
· Schleuniger 1100 Prefeeder
· Laselec MRO200 Laser Wire Marker
· Alluris Check Line WTT110B Terminal Pull Tester For verifying integrity of crimped terminals
· Pico 400B Heavy Gauge Crimper
· Carpenter 77D Heavy Gauge Wire Stripper
· Miscellaneous Strip and Crimp Tooling
· Epilog Helix 60 Watt Laser Engraver
· A V 1006BA Water Jet Cutter
· Vision 1624 Rotary Engraver
· Southbend SB1024 Vertical Milling Machine For milling, drilling, and cutting any material
· Copam CP-3050 Stencil Cutter
· FTM FS-48 Plastics Bending/Forming Heat Strip Capacity 48" wide material
· Delta 28-560 Band Saw
· Craftsman 10" Table Saw
· Ryobi DP100 10" Drill Press
· HP1050C 36" Wide Format Color Plotter
· HP5SI 11 x 17 Printer